Extreme Makeover of N4331W
N4331W has transported the owner and his family across the country for 25 years, and it's time for a makeover!
EQUIPMENT REMOVAL & INSPECTION
Our first step is removing the old interior and sending out the engines to be overhauled. Then it’s time for an in-depth inspection of the airframe, begin the repairs and upgrades to the airframe, and remove the old avionics, wires, and servos.
Airframe & Panel Cleanup
The windscreen and all windows have been removed, along with the remaining avionics, flight control systems, and wires.
PROP & ENGINE OVERHAUL
RAM Aircraft overhauled the IO-550C engines, while a local shop overhauled the props. After spending months trying to find replacement parts for the Woodward prop governors, we were pleased to hear that McCauley governors are listed as a suitable replacement on the STC.
Airframe Upgrades
New windows, avionics wire harnesses, and Ci&ES digital fuel senders were installed. Landing light & tail light covers were polished, the battery drain port was sealed off, and obsolete antennas were removed.
AVIONICS PANEL & FLIGHT CONTROLS
Once the layout of the avionics panel was finalized, the test panel was cut and evaluated. When everything was confirmed to be correct, the final panel was cut and installed. The final pieces before the aircraft was ready for paint included installation of the newly powder coated yoke and SoundEx super soundproofing insulation.
PAINT STRIP & PREP
The old paint is stripped off the airframe and any minor repairs to the metal surface are completed. Alodine and green sealer are then applied for corrosion protection and to improve paint adhesion. Control surfaces, inspection covers and many other parts are removed and painted off-line.
ELITE DIAMOND COAT PAINT
The end result is a gorgeous paint job that will be the envy of other pilots and will protect the aircraft from the elements for many years to come.
INTERIOR & FINISHING
Super soundproofing insulation and a completely refurbished interior provide the ultimate in comfort & luxury for the pilot and his passengers.
